Full Dentures
with inLab SW 20.0

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Simply digital

Modern Labs have high expectations on a digital denture workflow:

It should be time saving, secure and economical.

inLab SW 20.0 offers a uniquely coordinated digital workflow, to manufacture high quality full dentures* - as easy as never before. 


Digital dentures with inLab SW 20.0 – an option for any preference

The inLab Software offers coordinated process steps combined with a high level of user comfort. From the accurate capture of a bite registration with the inEos X5 extraoral scanner, to an automated and careful model analysis, to the initial proposal of a possible tooth set-up and the design of the denture base. The laboratory also remains flexible in the subsequent production options.
Scan with inEos X5
Precise digital capturing of the bite registration.
Design in inLab SW 20.0
Individual tooth setup or use of digitized denture teeth.
Manufacturing
Denture base, tooth arch and optional Try-In can be manufactured using various processes.
Bonding
The milled tooth arch or the prefabricated teeth are bonded to the denture base.

New scan phase with inEos X5

From inLab Software 20.0 inEos X5 offers enhanced user guidance to make even the most complex digitization task user friendly and intuitive – for both new and experienced users.

Particularly in the case of digital dentures, the scanner is ideally suited for the accurate capture of all relevant information from functional impressions and bite registration.

New scan phase

  • Clear user interface
  • New step menu
  • Interactive help

New scan holder

Positions the bite register for reliable, shake-free scanning in just one step.


Design with inLab SW 20.0

inLab SW 20.0 basically offers the laboratory two options for digital tooth set-up: the use of digitized denture teeth from a tooth library or individual tooth set-up. Both are based on the unique biogeneric method, which the software uses to adapt the occlusion teeth to the given jaw situation.

The digital process has many advantages, for example defining different parameter settings for the consistent protection of minimum wall thicknesses, pocket sizes, etc.

Regardless of the selected tooth setup, the denture base is then calculated according to the tooth setup and the ridge. The gingiva can be individually processed using the software tools.

Regardless of the type of tooth set-up, it is always possible to produce a monolithic Try-In.


Flexible manufacturing with inLab SW 20.0

In the final preparation of the denture base and tooth placement, the inLab system continues to follow the principle of seamless, validated and open connection to suitable manufacturing processes.

The inLab software thus provides the dental laboratory with flexible design freedom in the fabrication of digital dentures. 

 

Seamless

From the scan to the finished result – users of the inLab system benefit from the coordinated hardware and software components – for fast, convenient and reliable work.

Validated

Validated materials and coordinated digital workflows give added reliability for integrating CAD/CAM process partners.

Open

inLab users remain flexible via STL interfaces for integrating existing CAD/CAM solutions – for independent and economical production processes.

Manufacturing of the denture base

Denture base (and monolithic Try-In) can each be milled from a disc or produced by 3D printing. The design data are seamlessly transferred within the inLab system to the inLab CAM software or alternatively exported as STL format via the optional interface module of the inLab CAD software.

Milled denture base

Dentsply Sirona offers a high-quality denture material with theLucitone® 199 Denture Base Disc® – for high impact strength and ultimate bending strength as well as True Color technology in several colors. The inLab MC X5 milling unit and inLab CAM Software guarantee a validated workflow for precise milling results and a long service life of the milling tools.

Printed denture base

Alternatively to milling, the denture base design data can be exported as STL for an open workflow to be produced in any suitable 3D printing process.

(The inLab CAD SW Interface module is a prerequisite for the STL export of design data)

Final tooth positioning

The design data is seamlessly and automatically transferred to the inLab CAM software. Depending on the requirements, the milling objects can be individually positioned and sprue position can be defined, for example to reduce manual reworking. When using digitized denture teeth, the prefabricated IPN 3D™ Digital Denture Teeth are inserted.

 

Milled from disc

After individual tooth positioning, the tooth arch or segments of the tooth arch can be milled from a suitable blank material with inLab MC X5 or another production unit.

IPN 3D™

Digital Denture Teeth**

Pre-configured and pre-occluded libraries for quick design. Unique position locator system enables plug-n-play assembly.

Permits new and experienced technicians to set-up with accuracy.

  

 


Bonding with Lucitone® HIPA

Lucitone® HIPA is a high impact pourable acrylic denture base material used to bond denture teeth to denture bases milled out of Lucitone 199 discs.

First pourable acrylic denture base on the market that exceeds both of the required ISO standards for improved impact resistance.

HIPA is the first high impact pour acrylic for improved durability.


Videos

The videos guide you step by step through the entire workflow of denture fabrication with inLab SW 20 - from scanning, design with corresponding tooth set-up, denture base design and manufacturing to the subsequent bonding process. 

Case administration & Scan workflow

In this video we show you how to create digital dentures with different manufacturing options and the scanning with inEos X5.

Model preparation & Model analysis

In this video you will learn to draw the denture base line, set the insertion axis, block-out the model and correctly place the anatomical landmarks of the model analysis.

Design process for individual teeth

In this video we show how to design, finalize and export a digital full denture.

Design process for IPN 3D Digital Denture Teeth

In this video we show how to design, finalize and export a digital full denture.

Manufacturing options with inLab CAM

In this video we show how to produce full dentures with inLab CAM 20.0 and inLab MC X5.

Bonding process for individual teeth

In this video we show how the denture base and tooth rim of a digitally fabricated full denture are bonded and polymerized.

Bonding process for IPN 3D Digital Denture Teeth

In this video we show how denture base and IPN 3D™ Digital Denture Teeth of a digitally fabricated full denture are bonded and polymerized.

Full Dentures with inLab SW 20: Interview with Lino Adolf
Full Dentures with inLab SW 20: Interview with Frank Acosta

inLab SW 20 - Digital Denture Brochure

* Full denture solution from inLab Software version 20.0 for upper and lower jaw.

  Single-arch dentures feature will follow soon.

** IPN 3D™ Digital Denture Teeth Portrait Inspired is optional in inLab SW 20.0. Due to various certification and registration periods, not all products are immediately available in all countries.


Reach out for more information

Contact us for more information about products and solutions for the Dental Laboratory!